Repack - Bosch Kl 1206 Manual

Battery acid is highly corrosive. If it contacts skin or eyes, rinse immediately with large amounts of water and consult a doctor.

| Problem | Likely Cause (per manual) | Solution | | :--- | :--- | :--- | | | Broken V-belt or loose tension | Replace belt (Bosch 2 609 002 023). Tension: belt should deflect 5mm with thumb pressure. | | Chattering / Rough finish | Worn or chipped carbide blades | Replace both blades simultaneously. Torque screws to 3.5 Nm. | | Excessive sparking at motor | Worn carbon brushes | Replace brushes when length < 5mm. Part #: 1 609 200 089. | | Cannot adjust depth past 3mm | Dried grease or debris in depth tower | Clean guide columns. Use lithium grease (no oil – attracts dust). | | Chip ejection is clogged | Blocked dust chute | Remove the cover plate (2 screws). Clear with compressed air. | Bosch Kl 1206 Manual

: If the unit fails to power on, check the fuse housing ; these models often use a standard blade or glass fuse for overcurrent protection. Battery acid is highly corrosive